Fuel Hanger Parts List:
- 1x Hat Body
- 1x 3/8 Barb fitting
- 2x 1/8NPT to 3/8 Barb fittings
- 1x 1/8NPT Plug fitting
- Outlet and Return Fittings (as ordered)
- 1x Long Round Bar Bracket
- 1x 2-pump bracket
- 1x 3Pin Pump Connector with wiring
- 1x 3Pin Sending Unit Connector with wiring
- 1x Hat to Chassis Ground
- 1x 3-wire Ground assembly
- 3x pink butt connectors
- 2x 3/8 Teflon Hoses, 30 inches long
- 1x 5/16 Teflon Hose, 30 inches long
- 4x pinch clamps
- 1x Top Tab
- 2x 10/32 x 3/8" long socket head screw's
- 1x 5/16 Jet Pump assembly
Optional Add-ons:
- 2x Fuel Pump
- 2x Fuel Pump install kit
- 2x Sock Filters
Note: This install was on a 96 Nissan 240sx, your fuel system may differ slightly but the install procedure will be the same.
Prior to installation, the entire factory fuel hanger should be removed from the tank, including the fuel sending unit
Step 1
Remove the factory carpet behind the rear seat to gain access to the fuel tank cover
There are 2 small Christmas tree clips that must be removed
Step 2
Now that you have gained access to the fuel cover, remove the 4 bolts to expose the fuel pump hanger.
Remove the factory fuel pump hanger, and fuel pump bracket including the top tab inside the fuel tank.
Step 3
Slide the pumps up through the pump bracket. Before tightening the bracket around the pump, push the hose onto the barb fittings in the fuel hat. REMEMBER TO FIRST HAVE YOUR HOSE CLAMPS ON THE HOSE FIRST! It is not easy to remove the hose from the barbs once installed.
After installing the fuel pumps to the bracket, tighten the pump bracket around the pump at the desired position.
Step 4
Attach the Teflon hose to the fuel pumps. It is easer to install these onto the pumps first rather than the hanger. Slip over the pinch clamps on to each hose.
Step 5
Using special crimping tool or a pair of dykes, crimp the pinch clamp snuggly around the hose. Be careful not to overtighten the clamps or they can be damaged. As an alternative you can use worm-gear clamps instead.
Step 6
Now your fuel pump bracket should look like this.
Note: The position of the rod can go either way but for ease of install it MUST look like this
Step 7
Remove the factory fuel sending unit and bracket prior to attempting to install the fuel pump bracket
Step 8
Install the fuel pump bracket into the tank. Make sure the pumps are going to the left pocket portion of the tank as seen below. It will NOT work if you go into the right hand pocket when you reinstall the fuel level sending unit.